Model 3030 OPTOMIZER® Machine Vision Web Inspection Technology

R.K.B. OPTO-ELECTRONICS, INC.

IPST/AFPA
CCD Camera
Evaluation Report

MODEL 3030 OPTOMIZER® MACHINE VISION

WEB INSPECTION TECHNOLOGY

Add high-speed inspection with our

Model 3030 OPTOMIZER® Machine Vision technology.

Detect and categorize defects, process diverse materials and ensure delivered quality

"Where the Science of Quality Assurance is still an Art!"


TECHNICAL SPECIFICATIONS
Software Specification:
Ancillary Systems	Model 1280 Model 1290 Model 3050 Model 4010
Defects Types Detected:	All Types
Minimum Detectable Defect:	0.25mm diameter holes 0.5mm diameter spots
Maximum Web Speed:	3048 m/min
Basis Weight Range:	Subject to Tests
Material Color Range:	Subject to Tests
Line Scan Cameras: Type: Lens Focal Length: Field Of View (FOV): Maximum Data Rate: Pixel Resolution:	1024/2048 50 mm 25.4 cm to 101.6 cm up to 40 MHz down to 0.102 mm CD
Material Color Range:	Unlimited
Illumination:	Proprietary
Ambient Temperature:	40 to 160° F (4 to 70° C)
Power:	120/220/240 VAC 50/60 Hz Single Phase
Specifications are subject to change without notice.

Maximize Profitability:

Undetected defects often result in excessive costs for customer returns, repairs to sensitive production equipment, and machine downtime in today’s high speed web manufacturing operations. The Model 3030 OPTOMIZER® Machine Vision technology provides real time detection and categorization of holes, spots, dirt, coating streaks, and many other types of defects.

The Model 3030 OPTOMIZER® can be integrated with new or existing web manufacturing equipment. These systems can help maximize the profitability of your web manufacturing operations by providing production, maintenance, and setup personnel with immediate notification of defects and the information they need to quickly locate and correct defect producing conditions

Detect and Categorize All Defects:

The Model 3030 OPTOMIZER® use an array of high speed CCD Line Scan cameras for detection of random defects such as holes, spots, and edge cracks. A separate array of high resolution Streak Scan sensors is used to provide coating streak and scratch detection capabilities that are unachievable with line scan cameras alone. This combination of both types of cameras with proprietary and patented RKB signal processing technologies provide unprecedented performance in a single web inspection system.

Model 3030 OPTOMIZER® Machine Vision Web Inspection Technology

	Analysis and Charting
	Footage Tracking
	Product Code Identification
	Material and Process Traceability
	Real Time and Historical Reporting
	Status and Parameter Displays
	On-Line Diagnostics

Positively Mark Edge Defects:

Our Model 1280 Guardian® Multicolor Edge Marking™ Technology can be combined with the Model 3040 OPTOMIZER® Machine Vision technology to provide visible edge marks that positively identify the locations of edge cracks within each roll. These marks can then be detected by our Model 1290 AutoDetect® Control System™ that will monitor rolls on subsequent processing equipment for the edge marks and initiate a "STOP" signal to facilitate removal of the defect by operational staff by cutting it out, patching or splicing. The Model 1290 can be installed on any process such as:

	Sheeters
	Coaters
	Supercalenders
	Extrusion Laminators
	Roto Presses
	Slitters
	Rewinders

These marks can also be detected visually as concentric circles on the outside edge of the roll for manual sorting or grading operations.

Process Diverse Materials:

Coating defects such as skips, voids and streaks & scratches often result in excessive production costs in today's high-speed coating processes. Our The Model 3030 OPTOMIZER® provide production, maintenance, and managerial personnel with immediate notification of defect events, size, type (i.e., streak or scratch), location and probable cause. Information can then be utilized to quickly locate the defect and take corrective action to eliminate the fault from continuing. Our defect fault imaging technology will help to significantly reduce your company's costs for producing, sorting, and disposing of substandard coated products. Our systems can also help to reduce costs for customer returns, repairs to sensitive production equipment, and machine downtime.

Contact R.K.B. Today:

Call us today @ 1-315-455-6636 to discuss your complete machine vision imaging application and to learn more about the industry's most diverse line of machine vision web inspection, hole detection, splice detection and control products.

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