Model 3040 OPTOMIZER® Machine Vision Web Inspection Technology

R.K.B. OPTO-ELECTRONICS, INC.

IPST/AFPA
CCD Camera
Evaluation Report

MODEL 3040 OPTOMIZER® MACHINE VISION

WEB INSPECTION TECHNOLOGY

Add high-speed inspection with our

Model 3040 OPTOMIZER® Machine Vision technology.

Detect and categorize defects, process diverse materials and ensure delivered quality

"Where the Science of Quality Assurance is still an Art!"


TECHNICAL SPECIFICATIONS
Software Specification:
Ancillary Systems	Model 1280 Model 1290 Model 3050 Model 3060 Model 4010
Defects Types Detected:	All Types
Minimum Detectable Defect:	0.25mm diameter holes 0.5mm diameter spots
Maximum Web Speed:	3048 m/min
Basis Weight Range:	Subject to Tests
Material Color Range:	Subject to Tests
Line Scan Cameras: Type: Lens Focal Length: Field Of View (FOV): Maximum Data Rate: Pixel Resolution:	2048 50 mm 25.4 cm to 101.6 cm up to 40 MHz down to 0.102 mm CD
Material Color Range:	Unlimited
Illumination:	Proprietary
Ambient Temperature:	40 to 160° F (4 to 70° C)
Power:	120/220/240 VAC 50/60 Hz Single Phase
Specifications are subject to change without notice.

Monitor Pinhole Defects:

Model 3040 OPTOMIZER® Machine Vision technology makes it possible to add economical, high speed, inspection capabilities to existing web manufacturing operations. These systems detect and categorize common types of defects that can adversely affect product quality and damage fragile mechanical components in production equipment. Our HD3040 MV-WIS can help your company reduce overall production costs through reductions in machine downtime, elimination of costly repairs, and fewer customer complaints.

Detect and Categorize Defects:

An array of high speed 2048 CCD Line Scan sensors, combined with our proprietary signal processing technologies, makes it possible to achieve industry standard resolution with this system. Our QAMS® Quality Assurance Management System software can be provided with each system to provide complete data collection, analysis, reporting, setup, and diagnostic capabilities.

Model 3040 OPTOMIZER® Machine Vision Web Inspection Technology

	Analysis and Charting
	Footage Tracking
	Product Code Identification
	Material and Process Traceability
	Real Time and Historical Reporting
	Status and Parameter Displays
	On-Line Diagnostics

Positively Mark Edge Defects:

Our Model 1280 Guardian® Multicolor Edge Marking™ Technology can be combined with the Model 3040 OPTOMIZER® Machine Vision technology to provide visible edge marks that positively identify the locations of edge cracks within each roll. These marks can then be detected by our Model 1290 AutoDetect® Control System™ that will monitor rolls on subsequent processing equipment for the edge marks and initiate a "STOP" signal to facilitate removal of the defect by operational staff by cutting it out, patching or splicing. The Model 1290 can be installed on any process such as:

Model 3040 OPTOMIZER® Machine Vision Web Inspection Technology

	Sheeters
	Coaters
	Supercalenders
	Extrusion Laminators
	Roto Presses
	Slitters
	Rewinders

These marks can also be detected visually as concentric circles on the outside edge of the roll for manual sorting or grading operations.

Process Diverse Materials:

Our machine vision web inspection technology provides accurate, consistent, and reliable on-line inspection for a wide variety of web materials including cotton fiber bond, embossed; text; and specialty papers, de-inked recycled papers, films, gloss and matt coated offset and rotogravure papers, lightweight coated groundwood papers, magnetic media, metals and foils, plastics, and rubber.


Steel Products	Medical Products	Paper Products	Film Products	Laminate Prtoducts

Contact R.K.B. Today:

Call us today @ 1-315-455-6636 to discuss your complete machine vision imaging application and to learn more about the industry's most diverse line of machine vision web inspection, hole detection, splice detection and control products.

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