Model 9001 MicroSpec® Web Inspection Technology

R.K.B. OPTO-ELECTRONICS, INC.

IPST/AFPA
CCD Camera
Evaluation Report

MODEL 9001 MICROSPEC®

WEB INSPECTION TECHNOLOGY

Model 9001 MicroSpec® Web Inspection Technology

Maximize efficiency with our Model 9001® MicroSpec™
Web Inspection Technology. This system spans the entire web
and provides complete imaging and categorization of all defects.

"Where the Science of Quality Assurance is still an Art!"


TECHNICAL SPECIFICATIONS
Software Specification:
Ancillary Systems:	Model 1280 Model 1290 Model 4010
Defects Types Detected:	All Types
Min Detectable Defect:	1 micron
Max Detectable Defect:	Unlimited
Maximum Web Speed:	3048 m/min No limit on streaks
Basis Weight Range:	Subject to Tests
Material Color Range:	Subject to Tests
Line Scan Cameras: Type: Lens Focal Length: Field Of View (FOV): Pixel Resolution:	512/1024/2048 Proprietary Lens 0.25” or larger Proprietary
Streak Scan Cameras: Type: Lens Focal Length: Field Of View (FOV): Pixel Resolution:	Proprietary Proprietary Lens 0.25” or larger Proprietary
Material Color Range:	Proprietary Proprietary Lens 0.25” or larger Dependent on lens
Illumination:	Proprietary
Ambient Temperature:	40 to 160° F (4 to 70° C)
Power:	120/220/240 VAC 50/60 Hz, Single Phase 3 -10 KW
Specifications are subject to change without notice.

Maximize Profitability:

Undetected defects often result in excessive costs, customer returns, repairs to sensitive equipment, and machine downtime in today’s high end high web based material manufacturing. This is ever more apparent in specialized products like magnetic media, solar and fuel cell technologies. The Model 9001® MicroSpec™ Web Inspection Technology provides real time detection and categorization of minute holes, microscopic pit-form (block spot), cracks, dirt, blemishes, cyclical embossments, hard bands, streaks, scratches and any other type impurities or defects. The Model 9001® MicroSpec™ Web Inspection solution helps maximize the profitability of your web manufacturing operations by providing production, maintenance, and setup personnel with immediate notification of defects and the information they need to quickly locate and correct defect producing conditions.

Detect and Index All Defects:

The Model 9001® MicroSpec™ Web Inspection Technology uses an array of high speed CCD Line and Streak Scan cameras. The sensors are outfitted with custom designed lenses emulating laboratory class microscopic equipment to facilitate online, high speed analysis. The sensors are usually positioned with small field of views, approximately 6.35 mm, cross direction. Each sensor has a proprietary light enhancement module designed to illuminate and enhance the area of inspection so that the defects pop with significantly higher signal to noise rations than conventional systems like laser or photocell can provided. The electronic signal is then processed in patented RKB noise reduction circuitry providing unprecedented performance in a single web inspection system.

Model 9001 MicroSpec® Web Inspection Technology Defects such as skips, voids and streaks & scratches often result in excessive production costs in today's high-speed coating processes. Our systems provide production, maintenance, and managerial personnel with immediate notification of defect events, size, type (i.e., streak or scratch), location and probable cause. Information can then be utilized to quickly locate the defect and take corrective action to eliminate the fault from continuing. Our defect fault imaging technology will help to significantly reduce your company's costs for producing, sorting, and disposing of substandard coated products. Our systems can also help to reduce costs for customer returns, repairs to sensitive production equipment, and machine downtime.

100% Inspection Coverage:

Each Model 9001® MicroSpec™ Web Inspection solution is designed to span the entire web width for 100% inspection of the web material. Now products can be fully qualified prior to shipment to customers. Our QAMS® Quality Assurance Management System software is also included with each system to provide complete data collection, analysis, reporting, setup, and diagnostic capabilities.

Contact R.K.B. Today:

Call us today @ 1-315-455-6636 to discuss your complete machine vision imaging application and to learn more about the industry's most diverse line of machine vision web inspection, hole detection, splice detection and control products.

Model 9001 MicroSpec® Web Inspection Technology

[ Top of Page ]