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Case Study

MODEL 1032B CLASSIC®

 

SPLICE DETECTOR™ TECHNOLOGY

 

 

 

R.K.B. OPTO-ELECTRONICS, INC. web inspection on LinkedIn  R.K.B. OPTO-ELECTRONICS, INC. web inspection on You Tube

 

If you are a current user of our splice detection solutions,

whether you purchased directly with us or by way of OEM

(i.e., sheeters, slitters, winders, etc.) you are eligible for

preferred pricing on additional units.  (Please note the serial

number of the unit or units you have if purchased via OEM).
 

"Where the Science of Quality Assurance is still an Art!"

 

 

TECHNICAL SPECIFICATIONS

Ancillary Systems:

Model 1290

Defects Types Detected:

Splices

Material Compatibility:

Papers
Plastics
Films
Non-metallics

Web Thickness:

0.20" Max

 (5.08 mm Max.)

Gap Width:

0.25" (6.35 mm)

Maximum Web Speed:

None

Electronic Alarm Output:

Pulse Outputs:
Voltage:
Direction:
Duration:

1
15 V (± 3 V)
Positive Going
10 ms

Relay Alarm Outputs:

Dry Output Contact Closures:
Current Capacity at 110 VAC:
Current Capacity at 220 VAC:
Alarm On Period:

2 (Non-inductive)
0.1 Amp
0.05 Amp
1 Second
 

Sensor Dimensions:

6.0" X 7.5" X 4.37"
(15.24 cm X 19.05 cm

 x 11.1 cm)

Sensor Weight:

11.5 lbs

5.22 kilogram

Ambient Temperature:

40 to 160° F
(4 to 70° C)

Power:

110/220/240 VAC
50/60 Hz
Single Phase

Specifications are subject to change without notice.


Note: If you web speed is less than 30 fpm, specialized circuitry may have to be applied. If you purchase this unit and it is found that specialized circuitry is required due to misinformation, all monies applicable will be charged, then applied as a credit for replacement of this standard unit with a specialized unit. Additional fees may be applied.

Prevent Costly Repair:

Reduce downtime while preventing costly repairs to rolls, dies, and delicate process equipment used in web based material manufacturing and conversion processes with our patented state-of-the-art Model 1032B Classic® Splice Detector™ Technology. Since this splice detector is a capacitor the web material is treated as a dielectric. Therefore immediate and sudden changes in material thickness due to splices and web breaks in the dielectric are instantly revealed as a change in capacitance.

 

Ensure Product Quality:

Our technology has been successfully applied to ensure delivered product quality in many different grades of material on equipment such as:

Sheeters
Coaters
Supercalenders
Extrusion Laminators
Roto Presses
Slitters
Rewinders
Paper Machinery

 

Monitor Multiple Webs:

A single unit will monitor up to 16 or more webs of material simultaneously for on-line detection of splices. It automatically adjusts to changes in the # of webs, type and caliper of materials. Special splice markings of any kind are not required.

 

Benefits:

Each Black Mamba system installed provides the end users, as well as the web press manufacturer the following:

 

100% Reliability in splice fault detection.
Fail safe to notify the press that the Black Mamba is connected and functioning.
Limits emergency down time caused by damaged print heads/stations.
Eliminates the need for "SPLICE FREE PAPER" to be required.
Reduces print head/station replacements.
Increases product quality of both press and printed material.
Facilitates increased market share thus increase annual revenues.

 

Limit Setup Time:

Designed for center of web mounting, our Splice Detector eliminates the need for repositioning to accommodate changes in web width. It can be installed at any convenient position in the web's path to provide defect detection at the earliest possible stage of the process. Both a signal contact closure and a signal digital pulse output are integrated with each splice detector for control or activation of peripheral equipment such as audio/visual alarms, counters, sorters, coating head applicators, corona treaters, edge marking systems and reject gate controls. All of our splice detection technologies can be combined with our own Model 1280 Guardian® Multicolor Edge Marking™ Technology and Model 1122 Abolisher® Reject Gate Control™ Technology for completely unattended operation of your production equipment.

 

Expect Reliability:

With thousands of installations in over 130 countries worldwide, our splice detection technologies have been effectively established to ensure delivered product superiority on tens of thousands of materials, coated and non-coated such as papers, films, nonwovens, textiles, and tapes. Our splice detection technologies are installed on many types of machinery including sheeters, on and off machine coaters, extrusion laminators, supercalenders, rotogravure and flexographic printing presses, holographic processes, textile and nonwoven machinery. Low speed to high speed, RKB Splice Detectors are proven time and time again to be the leader in performance, reliability and price.

 

CONTACT R.K.B. TODAY:

Call us today @ 1-315-455-6636 to discuss your complete machine vision imaging application and to learn more about the industry's most diverse line of machine vision web inspection, hole detection, splice detection and control products.

 

 

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